Dry ice blasting is similar to conventional shot blasting except that
the shot is replaced by pellets of dry ice which literally disappear
as soon as the cleaning cycle is complete. |
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Dry
ice is the solid form of carbon dioxide (CO2) which has the unusual
property of subliming, or changing, directly from a solid to a gas,
leaving no residue. At atmospheric pressure it sublimes at -78.7°C
providing a cooling effect of 628 kJ/kg.
Clean
Surface Blasters accelerate the dry ice pellets to high speed using
compressed air available from standard industrial compressors. They
offer one of the most advanced and environmentally friendly methods
of surface cleaning or decontamination.
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The
dry ice, although hard in appearance, does not rely on its abrasive
properties for effective cleaning. This minimises the risk of damage
to the substrate, or the areas adjacent to the workpiece, making
Clean Surface Blasters ideal for cleaning delicate substrates such
as printed circuit boards, or highly polished moulds. In the latter
case, the blasting can often take place with the mould still hot
and in-situ.
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By
adjusting the simple pneumatic dry ice flow control on a Clean Surface
Blaster, cleaning conditions can be adjusted to ensure removal of
only the contaminants from surface coated components, allowing the
bond between substrate and coating to remain intact. Alternatively,
the cleaning parameters can be set to the optimum level and both
contaminant and coating can be removed in one operation.
When
the pellets impact on a substrate with a tightly bonded layer of
surface contamination, or unwanted coating, the dry ice creates
temperature differences between the substrate and the surface layer
on a microscopic level.
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The resulting differential contraction cracks the surface layer
and allows the pellets to penetrate. Once between the surface layer
and the substrate, the pellets complete their sublimation creating
a large volume of CO2 gas which rapidly expands and simply blasts
the surface layer away from the substrate into the airstream.
Because
the dry ice sublimes during the cleaning process, there are no problems
associated with disposal of the blasting medium. Compared to solvent
cleaning, there are no toxic fumes, and no hazardous liquid waste
is created.
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